Installing Stainless Stacks on an Interstate
You have an Interstate, and you've been eyeballing those gorgeous Horseapple Ranch Stainless Stacks, but you've heard clearance under the luggage is a problem, and the last thing you need is a PITA
install. But SHOOT! You sure love the look of those stacks!
This is how to install them with (mostly) hand tools, in an afternoon.
$320-399 if you get 32-40" Mirror Polished or Chromed, Stainless Howitzers from Horseapple Ranch.
- Horseapple Ranch Stainless Stacks
- 4 1/2" angle grinder with grinding and cutting wheels, or Dremel as below, hack saw, cold chisel and hammer.
- air die grinder with 1/2" carbide burr, or Dremel with rotary file or several steel cutting stones, or mill bastard file
- Carpenter's square
- fine point felt marker
- masking tape
- mallet or dead blow hammer
- block of 4X4 wood
- small vicegrips
- phillips screwdriver
- metric combination wrench set
- metric socket set (optional)
- ballpeen hammer and anvil
- bench vise
- bike lift (optional)
- jackstand (optional)
Provide clearance under the luggage by moving the shield up, removing the weep bumps, and taking up the clearance available as slop in the frame fasteners (actually pretty easy):
Lift the bike, place jackstand under rear luggage frame member,
and lower bike some so jackstand applies pressure up on frame. If you have a friend, or another way to lift on the frame, the lift and jackstand aren't needed.
Loosen these 2 upper bolts
And the 3 hanger bolts.
Remove the bag and the heat shield under it by
removing the 4 bolts inside the bag and the 4 screws in the shield.
We're going to move the heat shield up against the bag,
and remove the weep bumps.
Notice the rubber grommet and adjacent
frame-screw-hole that defines the height of the heatshield, in relation to the bag.
Using ballpeen hammer and anvil, reshape the metal, depressing the oulined area 1/2"
It will look about like this when it's ready.
Go ahead and install the stacks on the exhaust, or the
stacks & packs, as per the Stacks Install page.
Just about ready to wrap it up. Tighten the frame
members, while upward pressure is still applied. Torque on the forward bag frame bolt is 25ft-lbs, the 2 frame bolts being torques in the pic is 29ft-lbs, so is
the rear grab rail bolt, while the front one is 36ft-lbs.
Reinstall the luggage. The heat shield will now be against the back edge of the
bag, yet with still some air space above it & forward, and there will be about a quarter inch gap between the shield and the stack. I guesstimate the torque of
the four 8mm bag bolts is 9 lbs. (I will shoot a closeup of the gap and the final look tomorrow, 1-30, and put here).